Technology’s come a long way since the invention of the automobile, while you may know your steering from suspension, do you know your ECU from your Body controller chip?
There may be up to 50 microprocessors inside your car, controlling functions as vital as spark timing, to emissions controllers to the indicator lights on your dash.
Lets take a deeper look at the most important microprocessor lurking deep
under the bonnet of a modern car, the Engine Control Unit.
The ECU
The ECU is responsible for many operations including managing emissions and
fuel economy by deciding spark timings and determining how long to leave the
fuel injector open. This is done used a closed-loop control scheme which analyses
and computes the output levels of the system to feed back into the inputs.
The ECU has many sensors monitoring many components of your engine. It’s
even aware of the intimate details surrounding the current state of your exhaust.
ECU Components
Analog-to-digital converters (ADCs)
ADCs are responsible for converting analog values (voltages) to a digital quantity
(represented as a series of 1’s and 0’s), so they may be analysed
and computed by a microchip. An example of an analog sensor that would be connected
to an ADC on the ECU is an oxygen sensor.
Digital-to-analog converters (DACs)
A DAC is responsible for the exact opposite as an ADC. It converts a digital
value computed by the ECU to an analog voltage to be applied to part of your
engine. Your home stereo also has a DAC in order to play the digital information
stored on a CD on your analog speakers!
Digital Outputs
Your modern day car used the ECU to fire spark plugs and open or close the fuel
injectors. Digital outputs enable this functionality. By the very nature of
the word “digital” – these outputs are either on (1), or off
(0). Digital outputs work in conjunction with transistors. The digital output
provides a current the transistor, which is then able to supply a much larger
current to the component in question.
Signal Conditioners
Responsible for adjusting analog signals before the ADC’s reads them.
If a ADC reads voltages between 0V - 5V and the oxygen sensor outputs a signal
between 0V - 1.1V a signal conditioner is needed to bring the levels in to line
to maintain compatibility.
Lots of long words and jargon to get your head round there! But believe it or not, this is not the end of the story of an ECU! Next week we’ll take a look at the communications features an ECU provides, how they make your car cheaper and how and why your local garages connect their laptops to your car to give it a health check.
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